MEASUREMENT EXAMPLESPRECISION METAL AND ELECTRONIC COMPONENTS

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MEASUREMENT EXAMPLESPRECISION METAL AND ELECTRONIC COMPONENTS

Measurement examples of precision metal and electronic components using the IM-X Series image dimension measurement system: up to 5000 points in a single press.

IM-X Series

IMAGE DIMENSION MEASUREMENT SYSTEM

DO YOU WANT TO JOIN THE AUTOMOTIVE COMPONENT SUPPLY CHAIN BUT ARE CONCERNED ABOUT ACCURACY?

Spark plugs, injectors, spool valves, and engine valves

The advanced capabilities of the system allow up to 5000 dimensions to be measured simultaneously. Measurements compared to pre-set standards and measurements of fine radii or curved surfaces can be performed all at once.

Gears and sprockets

Peak circle diameter, tooth pitch angle, and concentricity can easily be measured using virtual lines.

Oil seals, O-rings, and mechanical seals

Both the inner and outer diameters, as well as the minimum and maximum diameters can be easily measured. Burrs are automatically recognized and measured as well.

Weatherstripping

Profile tolerance measurements can be performed easily by making comparisons with CAD drawings or a master sample.

Springs, screws, and bolts

A variety of measurements such as major diameter, minor diameter, pitch diameter, pitch, and angle can be performed instantaneously. The IM-X Series is also equipped with a dedicated menu for thread measurement.

Electrical component connectors, seatbelt components, and interior components

It is easy to perform measurement for points where epi-illumination is used. Lighting conditions are reproduced automatically.

DO YOU WANT TO JOIN THE SMARTPHONE COMPONENT SUPPLY CHAIN BUT ARE CONCERNED ABOUT ACCURACY?

Connectors, cases, and plastic precision molded parts

Measurement using reference lines and pitch measurement

The advanced capabilities of the system allow up to 5000 dimensions to be measured simultaneously. Because the illumination conditions are reproduced automatically, it is possible to perform measurements with no variations between users.

Precision pressed parts

Measurement using virtual lines, R measurement, and GD&T

A variety of measurement menus are available including measurements using virtual lines, R measurements, and GD&T. These measurements can be easily specified with a click of the mouse.

Lead frames

Pattern measurement and measurement of positions from reference points

For targets with multiple instances of the same pattern, batch measurement makes it possible to measure all the patterns simultaneously.

Screen glass and protective films

Shape measurement and shrinking percentage inspection

For transparent objects, illumination can be used to apply contrast, which enables easy and accurate measurements.

Camera modules and flexible PCBs

Device position misalignment inspection and positional deviation measurement of mounted components

The IM-X Series is equipped with an auto-focus function. Even for targets with steps, focused images can be captured for each height to enable high-accuracy measurement.

Mounted parts ; ceramic capacitors, crystal oscillators, and ICs

Lead measurement and distance measurement for plated parts

The IM-X Series (high precision model) has achieved a repeatability of 0.1 μm while still maintaining a streamlined, user-friendly experience. Simply “place and press.”

PEOPLE CHOOSE THE IM-X SERIES FOR THE FOLLOWING REASONS.

5 MEASURING INSTRUMENTS IN 1

Optical CMM

Optical comparator

Measuring microscope

Hand caliper/micrometer

GD&T andprofile measurement system

Place a target.

Press the button.

Measurements performed in seconds

  • ▲ Automatic recognition of position and origin
  • ▲ Measure up to 5000 points with a single press
  • ▲ Measure up to 1000 targets simultaneously

Uniform measurement results regardless of the operator

  • ▲ Automated focus adjustment every time
  • ▲ Automated lighting settings every time
  • ▲ Automated edge identification

Intuitive interface that anyone can use

  • ▲ Easily set up measurements with just a few clicks
  • ▲ Just click for center lines and virtual lines
  • ▲ Easy measurements of radii and curved surfaces

Easy data management

  • ▲ Measurement results are automatically recorded
  • ▲ Get immediate feedback on trends and variations
  • ▲ Complete inspection reports in seconds

Comprehensive coverage all over the world

KEYENCE's international locations are staffed by Japanese and local technicians in order to support the requests of our customers. We can also provide our customers with support that matches their requests while sharing information between KEYENCE staff in Japan and at international locations.

Quality support only possible with a direct sales system

Our comprehensive after-sales support through technical sales representatives, who possess extensive specialized knowledge and technical abilities, can only be achieved by our direct sales system. You can be confident that you will get the support you want immediately, without the hassle and delay of dealing with vendors or agents.

❚ GENERAL MANUFACTURER

❚ KEYENCE

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