MES Systems
Implementation of Manufacturing Execution Systems for shop floor digitalization, OEE improvement, and real-time quality control
Problems Without MES
Without MES, manufacturing operates blindly: no equipment utilization visibility, downtime recorded late, quality checked randomly, planning done in Excel. This leads to losing up to 30% of productivity.
Our Expertise
Production Management
Planning & Scheduling
Quality Control
IoT & Data Collection
OEE Monitoring
Maintenance (CMMS)
Material Management
Traceability & Track&Trace
MES-ERP Integration
Our Services
MES Implementation
Comprehensive MES implementation: from production audit to go-live. We work with GE Digital, Siemens Opcenter, Wonderware, 1C:MES, develop custom solutions.
Equipment Connectivity
Integration of CNC machines, conveyors, sensors, scales, and other equipment for real-time data collection (OPC UA, MQTT, Modbus).
Digital Twins
Creating virtual models of production for simulation, forecasting, and process optimization before implementing changes in the real shop floor.
OEE & Performance
Implementation of Overall Equipment Effectiveness monitoring: automatic data collection on availability, performance, and quality.
Traceability & Track&Trace
Full product traceability from raw materials to finished goods: batches, lots, suppliers, operators, parameters — for compliance and recalls.
Success Stories
1.OEE Growth from 45% to 78%
For a metalworking plant, we implemented MES connecting 60 machines. Discovered hidden downtimes, optimized shifts. OEE increased 33% in 4 months.
2.Defect Rate: 8% to 2%
Implemented real-time quality control on a packaging line. Automatic stop on deviations, root cause analysis. Savings of 15M RUB/year.
3.Digitalization of 4 Workshops
United parts production, assembly, inspection, and packaging in a single MES. Full transparency: from blank to shipment in 48 hours.
4.Downtime Reduction by 60%
Implemented planned CMMS with predictive maintenance. Predictive analytics prevents 80% of unplanned equipment stops.
Technologies We Use
Backend
Frontend
Mobile
Cloud & Database
Ready to Digitalize Your Manufacturing?
Frequently Asked Questions
How long does MES implementation take?
Pilot on one line — 1-2 months. Full implementation at a 100-500 employee plant — 4-8 months. Enterprise project — 6-12 months including integrations.
What equipment can be connected?
We connect everything: modern CNC machines via Ethernet, legacy equipment via sensors and IoT gateways, conveyors, scales, thermoforming machines, robots. The key is getting the data.
How is MES different from ERP?
ERP manages business processes (finance, orders), MES — production operations (shop floor, equipment, quality). We integrate them for complete picture: ERP tells what to do, MES — how and when.
Can it be implemented partially?
Yes, typical approach — start with one workshop or line. Show ROI, refine processes, then scale. This reduces risks and accelerates benefits.
How to train staff on MES?
We train during pilot: operators work with tablets on the line, supervisors — in web interface, engineers — in analytics. Create video guides, support chat, train superusers.